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Thermoforming Machinery

Precise Moulds for Small and Large Products

Your Thermoforming Line from Zapppe Packaging Technology - The versatile thermoforming machine for precisely shaped plastic parts

They have become indispensable in everyday life: vacuum-moulded parts manufactured with the help of thermoforming machines produced by Zappe Packaging Technology GmbH & Co. KG. Whether it is the typical tarys of chocolate boxes and chocolate Advent calendars, yoghurt cups, games cardboard inserts or blister moulds.

But the field of application for thermoforming machines is still much larger. Nowadays, thermoformed parts are used in mechanical and plant engineering, in the automotive industry, for the interior of refrigerators and freezers, front doors, stage sets and much more.
All of these parts are often no longer made by injection molding, but produced in thermoforming machines, commonly also called "plastic thermoforming machines".

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The Simple and Safe Use of Thermoforming Machines from Zappe Packaging Technology

The exact process for the production of thermoformed parts depends on which vacuum thermoforming machine you choose.

With the Zappe vacuum forming machine Base, there is a thermoforming tool located on the moulding table with the corresponding shapes of the desired vacuum-moulded parts.The heating screen moves, pneumatically controlled, over the thermoforming film or plastic sheets (e.g. ABS, PVC, PS, PET, PC etc.) on the moulding table and heats up the film.

Once the forming temperature has been reached, the vacuum table moves with the thermoforming tool into the plastic film.The vacuum pump evacuates the air so that the plastic film covers the thermoforming mould like a second skin. The vacuum duration is continuously adjustable in order to to produce thermoformed parts of different heights optimally.

If necessary, compressed air can be used to pre-stretch with compressed air to stretch the film material evenly and support the deformation process. The pre-blowing time and the amount of air blown in is adjustable.

Finally, the clamping frame opens automatically and the thermoformed product can be removed manually. The clamping frame is closed pneumatically.

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Vacuum Forming Machine Basis

The compact plastic thermoforming machine with integrated vacuum pump stands on height-adjustable feet. By selecting on the modern touch panel control, you can choose the type of process between a semi-automatic for manual operation and automatic operation. Once the setting parameters have been set, the set cycle runs fully automatically until the end.

Machine-type: SKA -T

  • With integrated oil-lubricated high-performance vacuum pump
  • Automated movement sequence
  • Mounted impact shears
  • Functional sequence with programmable logic controller
  • Digital control panel for setting the time and temperature parameters
  • Extended flow program for thermoforming
  • Cooling blowers
  • Pre- and blow-off device in the vacuum table
  • Electronic and wear-free control of the radiator temperature

Additional options

  • Vacuum tank for cycle acceleration
  • Water Cooling plate
  • Cooling unitUnderheating for material thicknesses from 4 mm
  • Pneumatic pre-stretcher for complex shapes and vertical walls
  • Automatic deduction
  • Hydropneumatic punch
  • Slide end warning

Thermoforming Machine Pro

The Zappe Thermoforming Machine in the Professional Version - Highest Performance and Comfort

The thermoforming machine from Zappe Packaging Technology in the professional version leaves nothing to be desired in the production of thermoformed parts. It is equipped with a cooling plate for water cooling of the thermoforming moulds, with a pneumatic/hydraulic punching machine, a high-performance vacuum pump, quantity control and much more.We would be happy to advise you regarding the optimal equipment of your thermoforming machine.

Machine-type: SKVA -T

  • With integrated oil-lubricated high-performance vacuum pump
  • Automatic discharge of the blister from the vacuum forming station
  • Automatic pneumatic/hydraulic punching system with blister ejector device
  • Functional sequence with Programmable Logic Controller
  • Digital control panel for setting the time and temperature parameters
  • Cooling and heating unit
  • Electronic and wear-free control of the radiator temperature

Additional options

  • Vacuum tank for cycle acceleration
  • Water Cooling plate
  • Cooling unit
  • Underheating for material thicknesses from 4 mm
  • Pneumatic pre-stretcher for complex shapes and vertical walls
  • Automatic take-off
  • Hydropneumatic punch
  • End-of-film warning

Quick Thermoform

Do you produce manually in small quantities?Then the QUICK-THERMOFORM might be the right model for you.The low-cost variant is a small and compact machine with continuously adjustable heating temperature.

The running time of the whisper-quiet vacuum pump of the space-saving thermoforming machine is as long as you wish. Our smallest thermoforming machine is also suitable for the manual production of blister caps, trays and other thermoformed parts made of thermoplastics.

What characteristics should your thermoforming machine have?Talk to us, we will be happy to create your customized vacuum thermoforming machine for you!

Machine-type: Quick Thermoform Mini / Maxi / Super-maxi

  • As a table top machine (maxi/mini) and as a standing machine (super-maxi)
  • With integrated electric vacuum pump with adjustment of the vacuum time via hand switch
  • Screwed-on short loading table (maxi)
  • Tensioning frame with mechanical clamping and gas spring support
  • Movement of the clamping frame pneumatically (maxi) or mechanically (supermaxi)
  • Linear-mounted heating screen with manual forward/backward movement
  • Electronic control of the heating temperature
  • Energy-saving heating with short heat-up time
  • Continuous pneumatic pre-stretching of the film with hand lever button

Additional options

  • Impact shears for cutting the finished packages or thermoformed panels
  • Mobile work table with swivel stop castors (Quick Thermoform "maxi")